02 · New Product Manufacturing
We don't just quote your product. We build it.
Full-cycle engineering and manufacturing for U.S. companies bringing new physical products to market — from CAD to crated, finished units.
You have the concept and the demand. What you don't have is a partner who can engineer it for real production and actually make it — without a 12-to-18-month detour.
Prototypes that won't translate to repeatable production cost 6–18 months in redesign loops.
Standing up tooling, lines and a hardware team for one product line is heavy CAPEX and risk.
Juggling a designer, three fab shops, a finisher and an assembler means no one owns the outcome.
AMS is not a consultancy and not a parts broker. We are a manufacturing company with engineering depth — so the team that makes your product producible is the same team that produces it. One scope. One owner.
Concept or prototype made truly producible — DFM, drawings, BOM, tolerances.
Fabrication, welding, finishing and assembly under one roof in our facility.
Tested, finished, documented units — ready to ship, scale and reorder.
3D engineering review of an enclosure assembly, ahead of production release.
We surface cost and producibility issues early, cutting change orders once production starts.
Fully dimensioned, GD&T-referenced drawings — your product, documented for repeatable builds.
Commercially available parts selected to shorten lead times and de-risk sourcing.
Fewer steps, better ergonomics, lower cycle time — engineered cost out of every unit.
We bridge a working prototype to a reliable, repeatable production unit you can scale.
First-article approval, in-process inspection and pre-shipment validation on every run.
CAD, drawings or prototype specs.
Producibility & feasibility audit.
Drawings, BOM, scope, cost, timeline.
Production runs with feedback loop.
Validated, tested, ready-to-ship units.
A U.S. OEM with a patented in-conduit hydropower system needed a partner to engineer, fabricate and assemble the complex electromechanical enclosure that houses it — and bring it to a deployable, production-ready unit.
Mechanical design adaptation of frame & panels, DFM review of tolerances/welds/brackets, full GD&T production drawing package, BOM & component optimization for lead time.
CNC laser cutting & bending to ±0.5 mm, TIG welding & frame assembly (AWS D1.1), industrial powder coat, electromechanical integration of pumps, valves, sensors and harnesses.
Rapid design-build-test cycles, using readily available components to shorten lead times and minimize supply-driven redesigns.
All units delivered on schedule for deployment in Oregon, Houston, and Malaysia.
From raw steel to tested, assembled product — AMS managed the entire build, including outsourced processes.
Hands-on support through integration, adapting the product to real-world project requirements identified in the field.
A U.S. electrical equipment manufacturer needed a partner to fabricate, finish and assemble enclosures for a fleet of forklift battery chargers — from raw sheet metal to a powder-coated, wired, ready-to-install unit. AMS engineered the enclosure for repeatable assembly and delivered the full run under one roof.
Launching new product lines or variants and needing them built right.
Seed-to-Series A teams moving from prototype to repeatable production.
Energy, water and utility equipment requiring certified, durable builds.
CAD, drawings or a prototype — we'll run a DFM assessment and come back with scope, cost and timeline.
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